29 June 2018

The Long Ridge crew (Victor Fifield, Kyle, Karl, Ryan, and Trey Hood) arrived promptly at 7:30, with the first (of two) Cararra’s concrete trucks getting here at 8.  By 9:30, 12 cubic yards of 4,000 psi concrete were in the forms.  Victor and Ryan stayed until 2:30 to do the final finish work.  End result is a nice smooth floor.  Final step was to put HydaCure® membrane over the new concrete, which I will have to soak with water three times a day for the next week.  The concept here is that if the concrete is kept wet then it will cure evenly and not crack.  Good concept!

 


27 June 2018

Doing a reverse spin on Murphy’s Law, Chree and I did not take her car down to Brandon yesterday afternoon to drop it off for a scheduled brake job, figuring that would ensure that Long Ridge would get started on forming the barn concrete slab first thing this morning.  Sure enough, Larry Kaufmann called at 7 to say he and his crew would be here in an hour.  So Chree and I scrambled to get her car down to the shop.  On the way back to Fern Lake, we picked up a young lady hitchhiker (yes, in Vermont, people still get about with their thumbs).  She wanted to go up to Brandon Gap to continue her through hike on the Long Trail.  Thinking we didn’t have enough time to drive up there and back, we dropped her off in Goshen and hurried back to the house.  Big mistake!  If we’d driven the extra distance, Larry would have arrived early.  Because we hurried home, he and his guys (Kyle Cram, Karl Kaufmann, and Ryan Sweeney) didn’t show up until 9:30.  By just after noon they had installed the concrete forms for the barn thickened edge slab, put down an anti-moisture barrier of 6 mill poly, laid down a layer of 6″ steel mesh, and put in two runs of #4 rebar (reinforcement for the thickened edge).  Knowing that the building footprint had moved somewhat (again!) when the forms were put up, went out after lunch to verify that the electrical conduits still were properly located.  Good thing I checked!  Moving the building meant that each conduit would have come up through the concrete precisely under a wall stud… a big no-no.  So spent a half hour wrestling the conduits into positions where they will protrude into the wall cavities exactly halfway between studs.  Oh, the joys of being your own building designer!




25 June 2018

Liam Murphy arrived first thing and pulled the accumulated radon test data out of his machine.  Great news!  The highest sample was .7 pCi/L and the average of the hourly samples over the long weekend was .2 pCi/L.  With the Vermont State Health Department recommended maximum being 4.0 pCi/L, we are no longer glowing in the dark.  Major procurement run to Lowes in South Burlington this morning for much of the electrical paraphernalia that the barn will need.  Upon return, reinstalled a 20 amp GFI outlet and associated circuit breaker on the outdoor pedestal where our main electrical breaker is located… which just happens to be in close proximity to the barn build site.  Larry Kaufmann called this evening with a tale of woe, the bottom line of which is that he and his crew won’t be here to frame and pour the concrete until after July 4th.

24 June 2018

I have GOT to stop waking up!  No, really!  This time zero-dark-thirty reveille came with the realization that the design for the barn storage loft (and the stairs leading thereto) just wasn’t going to work because of a conflict with the beams that will be holding up the ceiling joists.  Bother!  So spent much of the morning figuring out a new design that would work, albeit with the bottom of the stairs not in close proximity to the people door, as I had wanted from the get go.  Oh, well!  That done, built four electrical outlet “junction boxes” out of ½″ pressure treated plywood.  I like my outlets to be standardized (Mr. Type A here) with their tops 18″ above the floor, but two of the concrete curbs (on the up slope west and south sides of the building) will be 34¾″ high, so those “boxes” with an 18″ length of ½″ PVC conduit sticking out the top, will have to be placed inside the forms before the concrete for those two walls is poured.

22 June 2018

Liam Murphy came by at 8:30 and set up his short-term radon testing device in the utility room.  That device will sample the air once an hour for the next three days.  Stay tuned for results…  Late morning met Tammy Walsh (and her stone wall building crew) over at Steve Ingram’s where I traded a nice bottle of Riesling for quick use of her plate compactor.  Not only is compacting stone much easier with the machine, the stone ends up much firmer than with a hand tamp… no surprise.  In fact, after a thorough beating, the barn floor elevation will end up being 1½″ lower than I had planned originally… which is a change in a good direction.  En route to picking 20 pounds of strawberries in the hot sun (I now have much stronger respect for migrant farm workers), stopped by Green Mountain Electric (where else?) to get another 1″ PVC coupling.  Finished the conduit run upon return to Fern Lake.

21 June 2018

Made my daily stop at Green Mountain Electric where, for a whopping 69 cents, the good folks there sold me the special reducing washers needed to create a 1¼″ hole from a 1¾″ electrical panel knockout.  Problem solved!  They also sold me the special frost-heave sleeve that I needed for the conduit because, believe it or not, the ground does move up and down quite a bit hereabouts in the winter.  Spent much of the afternoon moving stone, by hand, from point A to point B putting the finishing touches on the compacted stone base for the barn foundation.  Called and left a message with Long Ridge Concrete that we’re now officially ready for their ministrations.  In case you didn’t know, it’s a lot easier to compact stone with a gasoline-powered plate compactor than it is with a manually operated 8″ hand tamp.  After the foundation stone base was done (and a thing of beauty it surely is), went to put the last few pieces in the 1″ PVC electrical conduit.  Even though my measurements showed that I might have just enough conduit, rather than take a chance of being royally screwed if I was wrong on the short side, I cleverly inserted an old 7½″ piece of PVC left over from a previous project.  But doing that used up my last coupling, which meant I was one coupling short when I went to put in the final piece.  And, don’t you know, after cutting that last piece I ended up with 8″ of left over conduit, so, if I had trusted my measurements, I would have had exactly the right amount of materials to finish the job.  Grrrr!  Chree and I sucked a string through the conduit and then pulled a rope through, said rope to be used to pull the 4 AWG wire that eventually will provide power to the barn electrical subpanel.



20 June 2018

Woke up at 3 am just knowing that the banks on the south and west side of the barn-build site were going to be much too close to the barn walls to allow the concrete forms to be placed and (Chree’s favorite job!) those concrete walls to be tarred (but not feathered) later on.  Couldn’t excavate the west bank (full of roots for some trees we’re trying not to kill) so Chree and I moved the foundation marking stakes 6″ east.  I was just starting to dig the bejesus out of the south bank with the Kubota when Liam Murphy from LTM Environmental arrived to install our new radon abatement fan.  That job quickly and easily accomplished thanks to the Steve Ingram Memorial Attic Walkway, went back to playing in the dirt.  Moving the building meant, of course, that a lot of the stone so carefully placed and compacted yesterday now was in the wrong location.  So, idiot sticks in hand, scavenged stone from where there was too much and moved it to where there wasn’t enough.  Also had a middle-of-the-night epiphany about how to bore the hole under the stone wall using my 3,000 psi pressure washer.  Took an hour of alternating water blasting with pounding some more with my steel bar and hand scooping muck and stones out of the hole, but eventually a piece of 1″ PVC conduit slipped under the stone wall pretty as you please.  Connected the conduit from the barn back towards the main electrical panel, but stopped a few feet short to figure out how I was going to connect the 1″ male box connecter (whose outside diameter actually is 1¼″) to the panel, whose smallest knockout is for 1½″ conduit.  Figured I’d just drill (very carefully) a 1¼″ hole in the bottom of the panel.  Only problem is that I don’t have a 1¼″ drill bit, never mind one for drilling metal.  When in danger or in doubt run in circles, scream and shout call Perry!  All Perry has is a 1¼″ spade bit (good for drilling holes in wood but quickly ruined drilling in metal), so he suggested I ask the Green Mountain Electric folks for their ideas.  Now why didn’t I think of that?!?!

19 June 2018

Was almost finished with my morning coffee just before 8 am when Jim Ploof’s big dump truck deposited 14 cubic yards of ¾″ washed stone on the barn driveway.  Spent the rest of the day spreading and compacting that stone in a layer 6″ thick under where the barn foundation concrete slab will be poured.  My calculations (now there’s a hopeless cause) said that I would need 12 yards for that area and thickness… leaving 2 yards to spread around for the barn driveway.  Ran short of stone, OF COURSE, before finishing the barn area.  Took the plate compactor back to Taylor Rental and went to Green Mountain Electric to trade in the 1½″ PVC conduit and fittings for the 1″ variety that I should have bought originally.  Back at Fern Lake, renewed the attack on the hole under the stone wall through which the conduit must go.  Tried pounding my 4 foot solid steel rock persuader (formerly a Model T axle that my grandfather made into a pry bar) through using my big sledge hammer.  Great exercise and some progress, but no daylight.  Eventually gave up that endeavor in favor of an ice-cold adult beverage.

18 June 2018

Ordered the windows and people-door for the barn from Goodro’s this morning.  Those items certainly haven’t gotten less expensive over the past three years!  Went with Anderson 400 series casements again as the only difference between the 400 series and the 200 series is that the 400 series has low e glass… and costs about $25 more.  Stayed with ThermaTru for the people door, same as is in the woodshed, sauna, and house.  They make a quality door for a reasonable price.  Also bought $100 worth of electrical odds and ends from Green Mountain Electric… and then did some research upon returning home to verify that I did, indeed, buy the wrong size conduit and fittings.  Bother!  Picked up a plate compactor from Taylor Rental, then spent the remainder of the day beating the snot out of the barn footer trenches and the area that will be under the floor slab.  Ran a string line around the perimeter of the foundation site to verify that I did, indeed, not dig the trenches wide enough on three of the four sides.  Discovered that using a shovel-ended idiot stick gives you a great abdominal workout… especially when the heat index is 95 degrees.  In the midst of sweating bullets, thunder started to rumble and a few drops began to fall.  Scrambled to get all the tools and equipment under cover.  Literally the second I finished putting everything away the sun came out.  Next time it started to rumble I didn’t rush quite as fast… and got soaked as a result.  Go figure!

17 June 2018

Finished (sort of) the wood walkway.  The reason for the “sort of” is that, while there now is a continuous wood walking surface from the patio to the dock, 300 feet of walkway deck boards have shrunk to the point that the 1″ gap between adjacent boards is painful to walk on with bare feet.  Those gaps, originally ½″, all need to be tightened up to 3/16″… a project for another day.  Had a few extra minutes after the walkway was done, so quickly built a retaining wall on the west side of the lower “driveway” immediately south of the section of walkway just completed.  Amazingly (yeah, right!) only had to import one rock to make that wall, all the other stones were just lying right there in the woods.

16 June 2018

All I had to do this morning was dig the final footer trench.  Took me three tries before I got it in the right place and the right depth!  Ace backhoe operator!  Then I rough graded the “driveway” that will connect our paved driveway to the barn door.  That was done by mid-afternoon, so transitioned to working on the wood walkway.  Had to take up the 2x6 planks I installed the other day in order to pound sand… literally.  Each plank has to sit firmly on firm ground if they hope to survive being driven over by Delores (she tips the scales at somewhat over 15,000 pounds).  After just a few minutes the handle on my hand tamp broke clean off.  (Obviously all that time in the gym is starting to pay off.)  Took awhile to figure out how to get the stub out of the base and then reverse-engineer how the handle was being kept in the base.  All the cool weather this past week has dropped the lake temperature back to 70°... which still felt pretty wonderful after playing in the dirt all day.


15 June 2018

Perry dropped off the laser level range rod first thing in the morning.  The good news: my eye for flat is pretty darn good.  The bad news: the barn-build site was consistently 5″ higher than what I want.  So spent the entire afternoon scraping the site down and then re-digging the footer trenches.  So by close of business I was right back to where I left off yesterday, just 5″ lower.  Of course, this being the rock capital of the world, I dug up several bucket-loads of nuggets.  Those were piled up on the north side of the house where yet another stone wall needs building.

14 June 2018

Dug three of the four footer trenches for the barn, scraped the center of the footprint down a few inches, and leveled off the area.  All done by eye... and looks pretty darn flat to me.  Perry came by after work with his laser level and gave me a quick operating lesson.  He forgot to bring the range rod that goes with the laser level, so it’ll be a day before we can accurately judge just how good is my “eye”.  Any side bets?  Chree, sweetheart that she is (she seriously dislikes shopping for hardware), visited just about every lumber yard and hardware store in a 15 mile radius and finally found the special 3″star-drive deck screws needed to finish the wood walkway.

13 June 2018

Did some scratching around in the dirt in the morning before the rain started.  Mostly removed overburden from the barn-build site.  Thought I’d be clever and put the excess dirt in the Tacoma’s bed rather than schlep one Kubota bucket load at a time out to where it is needed alongside Lake Dunmore Road.  Turned out to be a not-so-clever idea, as it took far longer to hand-shovel all that dirt out of the truck bed than it would have taken to drive the Kubota back and forth a half dozen times.  Good exercise, though!

10 June 2018

Worked most of the day on the final section of the wood walkway.  Would have had it finished except that I ran out of the 3″ star-drive deck screws that hold the 2x6 planks to the longitudinal supports.

9 June 2018

Got started on the last section of the wood walkway.  After considerable head-scratching, finally figured out that three small (4½″) steps are needed (two at the upper end and one at the lower end) to keep the side hill pitch within reasonable limits where the walkway crosses the lower driveway.  Minimizing side hill pitch is critical because someday a septic system service tank truck will need to drive over the walkway to access the tanks buried in the backyard.  Delores, as well, has to enter that area once a year to have her sanitary system tanks emptied.  At 12:30 Jim Ploof arrived with his largest excavator (John Deere 160).  In literally less than a minute he rolled the first 11 ton boulder out of the ground.  Then the fun began!  Seems the first boulder’s shorter but dumpier sister was a tad plumper than I thought.  In fact, she was positively obese… at least twice the size of the first rock.  Jim worked for an hour, but, in the end, all he could do was dig an enormous hole next to that bad girl, roll the porker into the hole, and cover her back up… a couple of feet deeper than before.  In digging halfway to China Jim encountered a few nuggets (this is Leicester, after all) but mostly all he excavated was the most perfect pea gravel I’ve ever seen.




6 June 2018

Note in the picture that the beam above the completed walkway has been painted with low headroom warning stripes.  Even though I absolutely knew there was only 5′ 1″ clearance between the beam and the walkway, that didn’t stop me from smacking my nose on the beam, drawing blood, while finishing installing electrical wiring and fixtures.  About the same time, one of my best screwdrivers went missing out of my tool belt.  Searched the piles of cellulose insulation alongside the walkway to no avail… you could probably hide a body under that stuff and never find it.  Sometime later, while applying paint masking tape to the beam, dropped the roll… which landed right next to the missing screwdriver.  What are the odds?!?!

5 June 2018

Spent the morning at the gym (50th high school reunion coming up in August!) and making a food run… we were totally out of tonic water, not to mention low on ice cream!  Steve Ingram (neighbor, good friend, sauna aficionado) came over just after noon and, in two hours, we totally trashed the place built the attic walkway.  All the fuzzy dots in the picture are backscatter from cellulose dust in the air… which is why respirators were de rigueur while working on high.  Inquiring minds want to know: is there any cellulose left in the attic?  The answer: what happens in the attic stays in the attic.  Right, Steve?  After Steve left, I did most of the wiring for the new attic light and outlet, getting the mess of spaghetti (12 wires) in the main junction box sorted out correctly the first time.  Even a blind squirrel…





4 June 2018

Spent much of the day in the house attic wearing a respirator.  Again you wonder, what does that have to do with building a barn or a stone wall?  The answer, again, is nothing.  But flash back to the end of May 2014 when, at Tom Whittaker’s suggestion, I put a holey PVC pipe under the basement concrete slab “just in case” we ever had a radon problem.  Then in May 2016, when the rest of the house plumbing was installed, we ran 3″ PVC pipe from that under-slab holey pipe up to the attic.  I also ran a dead-end electrical wire up into attic “just in case”.  Well, for the last two winters we’ve been testing the air in the utility room for radioactivity.  The first winter was with no radon abatement, ‘cause the pipe was capped off in the attic.  The test results letter that came back from the Vermont Department of Health in March 2017 started off, “We’re all going to die, but with the radon levels in your house, you’re going to die sooner.”  Actually, the letter reported that we had a radon gas measurement of 13.4 picocuries per liter (pCi/L) of indoor air, rather higher than the 4.0 pCi/L maximum recommended level.  Not good news!  So, last summer Tom Morrissey (remember Uncle Tom?) and I uncapped the PVC pipe and ran it through the roof on the north side of the house.  Doing that established what’s known as a passive radon abatement system.  Tested the air quality again this past winter.  We got the test results in early May.  This time the letter just said, “Die!”  No, no, the letter really said we now have 21.9 pCi/l, a 63% increase in radon gas level.  Obviously, something ain’t kosher.  Equally obviously, we now need an active abatement system (aka an in-line fan that sucks contaminated air from beneath the slab (remember the holey pipe?) and exhausts it out the roof pipe).  But before that can be installed, I need to build a walkway, above the 14″ of attic cellulose insulation, from the access hatch over to the radon pipe, plus wire in an attic light and 110 volt outlet.  So, shoveled a path through the cellulose (hence the respirator), took necessary measurements and did a back-of-the-envelope design, then Shlomo and I went to Goodro’s for lumber.  Always a fun time… and dogs love trucks!  The rest of the day was spent making sawdust crafting the saddles that will support the walkway… and tracking cellulose insulation all over the carpets that I shampooed two days ago.  It’s a good thing Chree is over in Maine visiting her parents this week!