30 April 2010

Concrete pouring day for the shed footers. At 4:30 in the morning Delores was illuminated by a car driving down Kate Middleton & Dan Wheeless’ driveway – our neighbors to the south. More than a bit curious, donned bathrobe and cell phone and went out to espy the situation. Was, indeed, Kate and Dan arriving from New York for the weekend… and not someone breaking into their house. Steve and I started work at 7 o’clock, suspending the rebar from the braces holding the top of the footer forms in place, oiling the keyway wood and the footer forms, building a portable ramp so that wheelbarrows could dump concrete into the forms, etc. By 12:10 all was complete, so we took a quick lunch break. At 12:15 Josh LaFlam showed up with his cousin, Kyle Cassidy, to say that they had to run back into Salisbury to pick up the third member of the labor crew, Dylan Cobden, all of whom I had hired to help with the concrete pour. As they left, Dan Wheeless came over for a chat. While that was occurring, the cement truck arrived, A HALF HOUR EARLY! Yikes!!!! The good news is that the driver easily negotiated the pseudo-driveway down to the north end of the shed cellar hole (who knew that cement trucks had four-wheel drive????), which meant that concrete could be placed into about 2/3 of the forms directly from the truck. The bad news is that Steve and I were more than busy as the pour began, with the two of us trying to do the work of what should have been a five person crew. I have no idea how much concrete actually made it into the northeast big foot and Sonotube. Josh, Kyle, and Dylan arrived at 1 o’clock. The concrete had been mixed at 11:50, which meant that we had until maybe 3 o’clock to get it placed, screed, and toweled smooth before it set. As the last section of form was being filled, the driver announced that the truck was empty. Understand that Steve and I had independently calculated that the forms would need between 5.2 and 5.3 cubic yards of concrete. I had ordered 5 ½ yards, just to be safe. When the truck hit the big E, we still needed another quarter yard to finish filling the forms. Disaster!!!! At that point there was nothing to do but scavenge every single concrete morsel that was not in the form and not completely dry. By the time that was done, it was well past 3 o’clock, which meant that toweling and edging the forms was becoming increasingly hard as the mix solidified. We got ‘er done, but the result was far from professional quality. Fortunately, most of the footers will be covered by rock walls and dirt, so a lot of the mistakes will be (rightfully!) buried. As we were finishing up at 5 o’clock, Perry stopped by to observe progress, learn a few more swear words, and enjoy a beer by the camp fire.

29 April 2010


The weather front finished moving through overnight, so the full moon gave the luster of midday to the new fallen snow. The morning dawned clear and brisk… perfect for finishing placing the horizontal rebar in the shed footers. Discovered that during the marathon rebar cutting and bending evolution earlier in April, Chree and I had somehow forgotten to put bends in four pieces that needed them. Ever resourceful, Steve and I found that the safety chain hooks used when towing a car behind the RV are perfectly sized and placed to hold a length of rebar needing a quick bend. By two hours after quitting time all horizontal and vertical rebar was in place. As we were "finishing", Steve pointed to some "leftover" rebar and asked, "What are these pieces for?". What they were, OF COURSE, were the pieces that needed to be put down into the big feet... BEFORE any of the other steel was put in place. Ooops! With Yankee ingenuity, a fair dose of stubbornness, some moderate contortions, and a pair of wire cutters, we got the pieces in place around all the other potentially lethal metal rods sticking up at all angles. I offered Steve his rebar tying tool as a memento of the occasion, but he demurred, afraid that if he owned it he might have to use it again. Really good Porterhouse steaks cooked over the campfire, followed by some Ben & Jerry’s, topped off a very productive day.

28 April 2010

Woke up to heavy snowfall with white stuff covering the ground. Quite lovely… but discovered the hard way that the RV slide-out won’t retract with two inches of snow on the awning. So spent a precarious five minutes up on the slippery roof with a whisk broom attending to that little issue. Then took Delores into Middlebury for 19 gallons of propane and various other errands… none of which, thank goodness, required parallel parking. RV drove really well on the snow-covered back roads… though no land-speed records were attempted. One stop was at Taylor Rental to retrieve their rebar cutter / bender. Arrived back at Fern Lake mid-morning and a few minutes before Steve Osmer (good friend and former boss who had foolishly volunteered for three days of concrete work). Steve and I spent a thoroughly cold, wet, miserable rest of the morning cutting 30 inch rebar cross ties into 18 inch cross ties to accommodate the change in footer size. Also cut the 100 or so pieces that will be used to form rebar “squares”. A word of explanation: the upper level of the shed will rest on six large wooden beams that will, in turn, rest on twelve concrete columns, each 10 inches square and nearly 8' tall. Each of those concrete columns will be reinforced by four vertical rebar lengths formed into a bundle using four or five short lengths of rebar that have been bent into the form of a square. After a change of clothes and a warm lunch, returned the rebar cutter / bender to Taylor, then began placing steel in the footer forms. Mid-afternoon it finally stopped snowing, though for the remainder of the work day snow plummeting 80 or so feet off the big pine into the cellar hole gave us several near misses. By quitting time had about 2/3 of the horizontal rebar runs and cross ties in place and tied together. Not bad for two guys who had never used a rebar wire tying tool before today.

27 April 2010

The weather forecast I heard yesterday called for showers in the morning today, clearing this afternoon. Actual weather: moderate snow (yes, I said the “s” word) most of the day. If you love working in the cold, wet, and mud, this was your day in heaven. Josh and Perry arrived at 8 o’clock to uncover the footer forms and begin getting them straight, square, and level, with accent on the latter. Not too much of the south bank had collapsed; Josh was able to clean up that mess in about an hour of shoveling. Found the new and rather expensive carpenter’s level that had gone AWOL last trip, exactly where I thought it might be… and in a location that Josh and I had looked at least a dozen times. Obviously a case of either a perturbation in the space-time continuum or severe male pattern blindness. Perry brought along a leveling transit, so determining how unlevel the forms were was quite easy. Getting them level proved to be another matter entirely, especially as Mr. Type-A (semi-retired) wanted everything to within ⅛ inch of perfect. But, by mid-afternoon everything was aligned and ready for a final check. At that point, we discovered that the leveling transit was no longer level… which meant that the tops of the footer forms were in perfect alignment with each other, but the plane they formed was not perpendicular to Earth’s gravitational field. Ooops! Fortunately, it only took another three hours and many non-family-friendly words to set things to rights. After a late “dinner” (open can, slightly heat contents in microwave, inhale), spent a half hour trying to get mud off and out of the more delicate parts of the electric tools we had used today.

26 April 2010

Easy 8 ½ hour trip up from Virginia, helped, in part, by hitting 38 green stoplights on US 206 (okay, so some of them were a pale yellow…). Steady rain showers until reaching Vermont… where the sun came out. Hopefully a good omen. Delores started right up, as did the Ranger. No sign of mice in the “usual” utensil drawer. Just as I was feeling smug about putting a bunch of cat hair in the void behind those drawers last trip (Alverta’s idea), I opened the door below the bathroom sink to retrieve the Kleenex cleverly stored there so the mice wouldn’t use it for nesting material, and found that the mice are way more clever than I am. In a further fit of cleverness, rammed a wood splinter under a fingernail while unloading forming materials from the car. Fortunately, after a plentiful dose of anesthetic (Fat Bastard Chardonnay), was able to extract the sucker... and also feel much better about the mice situation.

17 April 2010

Uneventful trip back to Virginia in just under 9 hours.

16 April 2010

The weather forecast was for showers and light rain today. Arriving back at Fern Lake from Middlebury, conditions looked reasonable, so Josh came over and we continued building and placing the footer forms. I also arranged with Tammy Walsh to come back with her loader / backhoe mid-afternoon to backfill the holes she dug on Wednesday... plus remove the large mound of dirt and rocks that Josh and I had piled in the middle of the cellar hole while installing the footer forms. Now well and truly committed to getting the job finished, it began to rain steadily, OF COURSE! But, by 1 o’clock the footer forms were in place (definitely not level, somewhat wiggly, and probably not square), the Big Feet and Sonotubes (round cardboard tubes used for forming concrete columns… and, in this case, as an extension for the Big Feet) were in position and partially backfilled, and we were soaked to the skin. During lunch a wild turkey walked by the RV. Could have used a shot of the liquid variety at that point. However, some hot soup and change of clothes soon swung the comfort-meter back into positive numbers. Tammy showed up as promised, completed the backfilling the deep holes, then spent an hour removing the dirt pile that had taken Josh and me two days to create by hand. Tammy (who is an expert on such matters) said that the 24″ wide footers should be fine. She also hired Josh to work with her doing landscaping work for the next couple of weeks.